Global Wide Body Aircraft MRO Market 2025 – 2034

Reports Description

Global Wide Body Aircraft MRO Market was valued at USD 12.73 Billion in 2025 and is expected to reach USD 21.89 Billion by 2034, at a CAGR of 5.64% during the forecast period 2025-2034.

Wide Body Aircraft MRO Market Overview

The wide-body aircraft MRO market is associated with the services performed for the maintenance, repair, and overhaul of wide-body aircraft used primarily for long-haul commercial flights. Because of the size and complexity of these aircraft, there are many types of specialized maintenance services the equipment will need, such as engine overhauls, structural repairs, and many other critical components, including avionics.

Wide Body Aircraft MRO Market Growth Factors

Increasing Air Traffic Demand

The wide-body aircraft MRO market is primarily driven by the increase in global air traffic. Increasing disposable incomes, especially in countries with the fastest-growing economies, are allowing more people to take to the skies for long-haul journeys, most of which can only be served by wide-body jets, given their distance and volume capacity requirements.

The International Air Transport Association (IATA) stated that the worldwide air passenger demand increased by 5.6% in 2023 itself, affecting the demand for scheduled services directly. Long-haul carriers rely on the high utilization of their wide-body fleets and therefore depend on MRO services to maintain the readiness and airworthiness capability of their aircraft.

With more international flights on the books and fleets growing, MRO is key to keeping all those airframes in tip-top shape. In addition, ultra-long-haul flights have made the airlines dependent on larger airframes, thereby driving the requirement for the MRO market.

Technological Advancements in Aircraft Systems

Continued advancement in technologies concerning aircraft systems and components is another key element fuelling the market. Newer wide-body aircraft such as the Boeing 787 and Airbus A350 are built with modern technologies designed to enhance the efficiency, comfort, and safety of their operation.

However, these innovations also needed a separate MRO service for maintaining, repairing, and upgrading these systems. As an example, the use of composite materials in the Airbus A350 requires specialized knowledge and special tools to maintain, which has resulted in the creation of market spaces for MRO providers specializing in work in composite materials.

Moreover, the complicated avionics and automated systems of modern aircraft need regular software updates and electronic troubleshooting even while mainstream maintenance is undergoing, which also constantly gears up the demand for MRO services.

Emerging Airline Fleets

Airlines are increasingly retiring their legacy fleets for next-generation, more fuel-efficient, and lower-cost wide-body aircraft. The biggest acquisition was in 2024, when the latest generation of wide-body airliners, the Boeing 787 and A350, was ordered by several major carriers, like Qatar Airways and Emirates.

As airlines ramp up operations with these new aircraft, the need for MRO services increases. The newer aircraft require regular maintenance. Orders for wide-body jets are expected to climb steadily, a trend that should create a corresponding demand for support services such as overhaul of engines, maintenance of airframes, and other repairs.

Long-term service agreements between airlines and MRO providers are also projected to increase, providing service providers with constant revenue streams.

Wide Body Aircraft MRO Market Restraints

Regulatory Challenges. 

MRO providers encounter challenges due to stringent regulatory requirements controlling aircraft safety and maintenance procedures. Airline and MRO service compliance is subject to global aviation regulations that vary country by country and region by region. As an example, EASA and FAA have strict regulations in terms of aircraft maintenance.

MRO providers are supposed to get certifications and keep on complying with safety audits frequently. Compliance with these regulations requires constant investment in training, monitoring, and documentation, which translates to increasing operational costs. Failure to meet these regulations can lead to heavy fines, damage to reputation, and planes being grounded, which puts smaller companies off working in the market.

Wide Body Aircraft MRO Market Trends

Increasing Use of Digital Technologies

One of the trends in the wide-body aircraft MRO market is the use of digitization, where companies are taking advantage of digital assets like predictive maintenance, big data analytics, and IoT, which are expected to boost the wide-body aircraft MRO market.

Thanks to the massive growth of IoT, airlines can receive real-time data about aircraft components, allowing for predictive maintenance, which can detect an issue before it results in significant failures. GE Aviation integrated IoT-based sensors in jet engines and monitored fuel efficiency and wear and tear parameters.

Such a data-driven strategy allows airlines to predict repairs, proactively process maintenance, and reduce the downtime of an aircraft. It is expected that implementing these technologies will change MRO services, making them more efficient and economical, and will also minimize the total turnaround time of aircraft.

Shift Toward Sustainability and Green MRO Practices

As with several other industries, there is an increasing focus on sustainability within the MRO space, driven by both regulatory pressures and growing consumer demand for greener practices. With the relevant pressure on MRO providers to become more sustainable, in other words, minimize carbon emissions, minimize and recycle aircraft waste, reduce the use of harmful materials for aircraft repairs, etc.

In 2023, several large MROs have taken green steps such as the use of biodegradable lubricants and energy-efficient tools to service maintenance facilities. Further, mainly the reuse nature of the airplane parts guarantees a higher likelihood that these comprise recycled materials, whilst the growth of new technologies for green engine overhauls is somewhat beginning to be received positively by the industry too.

This move for sustainability follows trends in the airline industry to be net-zero carbon by 2050 and is in response to increasingly stringent environmental regulations on the part of MROs.

Wide Body Aircraft MRO Market Segmentation Analysis

Based on service type, the wide-body aircraft MRO market is segmented by airframe MRO and engine MRO. Among service types, engine sectional MRO held a major market share, as aircraft engines are expensive and complex devices and functional, hence requiring periodic maintenance.

Compared to engines that are subjected to extreme operating conditions, airframe components typically have a lower rate of utilization, and thus overhauls, repairs, and replacements occur at a lower rate. The dominance of original equipment manufacturers (OEMs) and selective maintenance demand continue to play a crucial role in maintaining the engine MRO segment growth.

This means that engine manufacturers, including General Electric (GE), Rolls-Royce, and Pratt & Whitney, can negotiate exclusive maintenance agreements and long-term service contracts with airlines, which will both help to silence the threat of competition and provide a steady stream of demand for the company’s service business.

Power-by-the-hour (PBH) contracts are a popular choice among airlines, whereby engine maintenance is paid for by the hour in the air, as opposed to bearing heavy repair costs upfront. With these structured maintenance agreements, engine MRO providers are assured of revenue continuity while airlines are ensured of aircraft availability.

Report Scope

Wide-Body Aircraft MRO Market Regional Analysis

The Asia-Pacific region contributes the highest share owing to the increasing aviation industry, expanding fleet of airlines, and development of MRO infrastructure in the region. International air traffic in the region has grown rapidly with rising disposable income, a burgeoning middle class, and connectivity between major economic centers.

Aggressive expansion of their fleets by airlines just to keep pace with rising passenger traffic has made countries such as China, India, Japan, and Singapore a very key piece of the aviation growth story. As an example, operators like China Southern Airlines, Singapore Airlines, and All Nippon Airways (ANA) have very large, wide-body fleets that require heavy-duty MRO for the airlines to remain profitable.

Europe is expected to hold significant wide body aircraft MRO market share during the forecast period owing to the growing number of MRO service providers, increasing regulatory pressures by the government agencies, and growing collaboration and partnerships between the MROs and OEMs.

The key countries, such as the U.K., Germany, France, Russia, and the Netherlands, are mainly driving the market growth of this region owing to the growing adoption of advanced technologies like digital twins and AI-driven analytics.

Wide Body Aircraft MRO Market Recent Developments

• In July 2020, Boeing and GE Aviation announced a partnership to develop and manufacture a new family of wide-body aircraft.

• In August 2020, Airbus and Rolls-Royce announced a strategic partnership to develop and manufacture a new family of wide-body aircraft.

List of the prominent players in the Wide Body Aircraft MRO Market:

• GE Aviation (US)
• Honeywell Aerospace (US)
• Lufthansa Technik (Germany)
• Pratt & Whitney (US)
• Rolls-Royce (US)
• Abu Dhabi Aircraft Technologies (UAE)
• Air France Industries KLM Engineering and Maintenance (France)
• MTU Aero Engines (Germany)
• Singapore Technologies Aerospace (Singapore)
• Airbus S.A.S. (France)
• Boeing Company (US)
• Embraer S.A. (Brazil)
• Korean Air (South Korea)
• Turkish Technic (Turkey)
• China National Aviation Corporation (CNAC) (China)
• Others

The Wide Body Aircraft MRO Market is segmented as follows:

By Service Type

• Airframe MRO
• Engine MRO

By End User

• Airlines
• Freight Operators

By Aircraft Type

• Passenger Aircraft
• Cargo Aircraft

Regional Coverage:

North America

• U.S.
• Canada
• Mexico
• Rest of North America

Europe

• Germany
• France
• U.K.
• Russia
• Italy
• Spain
• Netherlands
• Rest of Europe

Asia Pacific

• China
• Japan
• India
• New Zealand
• Australia
• South Korea
• Taiwan
• Rest of Asia Pacific

The Middle East & Africa

• Saudi Arabia
• UAE
• Egypt
• Kuwait
• South Africa
• Rest of the Middle East & Africa

Latin America

• Brazil
• Argentina
• Rest of Latin America