US 3D Printed Medical Implant Market 2024–2033

Reports Description

As per the current market research conducted by the CMI Team, the US 3D Printed Medical Implant Market is expected to record a CAGR of 10.8% from 2024 to 2033. In 2024, the market size is projected to reach a valuation of USD 533.2 Million, and in 2023 projected value at USD 481.2 Million. By 2033, the valuation is anticipated to reach USD 1,341.9 Million.

The 2020 health expenditure hit 4.34% growth despite shrinkage of GDP by -4.42% due to high healthcare demand during the COVID-19 pandemic. 2021 recorded the highest annual variation in health spending of 8.14%, as economies were recovering alongside an increased GDP of 5.79%.

This is significant for the US 3D Printed Medical Implant Market, especially considering the increased health spending during and after the pandemic. The figure indicates that the highest health expenditure will occur in 2021 to meet the needs of patients who have received 3D-printed implants during the recovery phases of advanced medical technologies.

With healthcare investments setting lower trends in 2022, the emphasis on such beneficial approaches as 3D-printed implants extends to new heights, as those inventions enable extensive personalized care and minimization of surgical costs.

US 3D Printed Medical Implant Market – Significant Growth Factors

The US 3D Printed Medical Implant Market presents significant growth opportunities due to several factors:

• Regulatory Support: Positive regulations and various governmental agencies, such as the FDA, have quickly approved the existing new 3D-printed medical devices.

• Telehealth Integration: Adding the concept of teleconsultation and remote follow-ups can simplify the plans and schedule of surgeries that include 3D implants, improving the market’s reach and access for patients.

• Research and Development: The ever-growing number of elderly people and new surgical interventions represent growth potential for developing more sophisticated and effective 3D-printed implants.

US 3D Printed Medical Implant Market – Key Developments

The US 3D Printed Medical Implant Market is growing significantly owing to an increase in several strategic initiatives by the market players:

• In January 2024, Align Technology acquired Cubicure. Align has utilized 3D printing technology to produce the molds for its Invisalign precise aligner products but has been exploring the direct printing of products in recent years. The integration of Cubicure is believed to be related to these efforts.

• In June 2023, Mighty Oak Medical teams up with HP to utilize HP Jet Fusion 5200 3D printers to create innovative healthcare applications with 3D printing technology. The partnership aims to improve and enhance the quality, production, and manufacturing of high-end individualized medical solutions.

These progressions have enabled the Companies to expand the range of services offered and increase the related market infiltration in the US 3D Printed Medical Implant Market. Additionally, such companies are turning their attention to the available growth opportunities in the market.

COMPARATIVE ANALYSIS OF THE RELATED MARKET

US 3D Printed Medical Implant Market – Significant Threats

The US 3D Printed Medical Implant Market faces several significant threats that could impact its growth and profitability in the future. Some of these threats include:

• High Costs: The significant initial capital costs associated with advanced 3D printing equipment and materials could challenge small healthcare organizations’ procurement prospects, thereby impeding the market’s growth.

• Intellectual Property Issues: The legal conundrum surrounding the solidity of 3D printing technology, patents, and intellectual property rights makes embracing innovation and market advancement challenging due to the risk of future lawsuits.

• Technical Challenges: Some concerns affecting the acceptance and use of 3D-printed implants include their inter- and intra-observer variability, precision, and time stability.

• Market Competition: To this end, threats are present in the shape of increased competition from traditional implant manufacturers, the emergence of new 3D printing companies, price wars, and reduction in profit margins and market share.

Category-Wise Insights

By Type of Implant:

• Orthopedic Implants: use of orthopedic implants to restore fractured limbs or for joint replacements. They encompass plates, screws, as well as artificial joints. In the US, due to the increase in age expectancy and the incidence of sports injuries, there is a high demand for orthopedic implants. Advancements in 3D printing technology have enhanced specific applications, resulting in improved patient recovery periods.

• Dental Implants: To support one or more crowns, bridges, or to act as anchors for dentures, dentists insert titanium screws into the gum. The US market is growing due to the increasing demands of cosmetic dentistry and the advancements in 3D printing techniques, which have enabled the creation of detailed, precise implant structures that improve fit and appearance.

• Cranio-maxillofacial Implants: This type of surgery involves implanting cranio-maxillofacial implants to reconstruct traumatized or congenitally deformed facial bones and/or structures. Growth factors include enhanced needs for reconstructive surgeries and advances in 3D printing to develop unique implants. These are due to advancements in imaging and printing procedures, which facilitate the precision and compatibility of these implants.

• Spinal Implants: Spinal implants are devices used in the spine to fix or support it, and these include such parts as rods, screws, and interbody cages. The demand for spinal implants is increasing in the US market due to spinal disorders and new possibilities in 3D printing, which make it possible to produce them as precisely as required for surgery and facilitate faster and more effective recovery.

• Others: “Others” refers to implants used in other non-regular uses, such as cardiovascular, neuro, or pelvic implants. The market for these implants is quite large and continues to grow due to the advancements in 3D printing, which enable customization in many surgical specialties. This segment is witnessing positive growth and innovation, driven by the growing demand for specialized implant solutions.

By Technology

• Electron Beam Melting (EBM): Electron Beam Melting (EBM) shares a principle similar to powder metallurgy, also known as PAM. EBM is an AM technology that utilizes an electron beam to melt metal powder and deposit these layers successively to form implants. It operates autonomously and garners recognition for its cleanliness and precise production of high-strength metallic components. The US market is gradually adopting EBM due to its ability to produce high-density and highly complex component implants with excellent mechanical properties, primarily in the orthopedic and cranio-maxillofacial sectors.

• Laser Beam Melting (LBM): LBM, or Selective Laser Melting (SLM), utilizes a laser to melt and solidify metal powders sequentially layer-wise to create three-dimensional parts. Manufacturers further utilize it to make finer and stronger metal fixation devices. The US market is gradually increasing the use of LBM due to its inherent flexibility in developing complex metal implants, particularly in dental and spinal surgeries, thanks to advancements in laser technology.

• Stereolithography (SLA): SLA employs an ultraviolet light laser to harden the liquid resin step-by-step to produce the plastic/resin products with high precision. This process is ideal for creating prototypes and shapes that require high accuracy. The US market widely uses SLA for producing ”fit-check” prototypes and generating patient-specific models for surgical planning; however, its application for producing actual implants is still relatively limited compared to metal-based systems.

• Digital Light Processing (DLP): DLP, similar to SLA, cures the liquid resin layer by layer using a digital light projector, but usually at a faster pace. Designers employ it to design precise plastic or resin prostheses, as it provides high resolution. The US uses DLP more frequently due to its speed and accuracy in creating high-resolution implant and surgical guide abutments, particularly in dentistry and CMF applications. This enhances surgical customization for patients.

• Others: This category encompasses a variety of emerging technologies, such as inkjet printing and fused deposition modeling (FDM), which are utilized in creating 3D implants, typically for specific applications.

By Material

• Metal: 3D-printed medical implants use alloy materials like titanium and stainless steel, which are strong, durable, and easily integrated into the body. The demand for advanced metal alloys for implantation in the US market is rising due to biocompatibility, mechanical properties, and long implant life. There is increased accuracy, and the cost of manufacturing metals through 3D printing technologies is also decreasing.

• Polymer: 3D-printed medical implants utilize plastics such as polyether ether ketone (PEEK) and polylactic acid (PLA) for their flexibility, biocompatibility, and ease of modeling. The US market has seen the increased application of polymers for patient-specific implants due to innovative polymer 3D printing technologies in orthopedic and dental specialties.

• Ceramic: Advanced ceramics, like zirconia ceramics, are used in 3D-printed medical implants due to their hardness, wear, and biocompatible characteristics in dentistry and orthopedics.  The American market is expanding due to new advancements in ceramic 3D printing technology, which enhance the precision and effectiveness of ceramic implants. The increased focus on aesthetic and functional characteristics has led to a surge in their use.

• Composite: Composites involve blending polymers with a reinforcing material, which in the case of the PPER-MC3 material is carbon fiber; desirable attributes include strength, flexibility, and lightness in implementing 3D-printed medical implants. The US market is increasingly using composites with implants due to their superior mechanical characteristics and the potential for customization. The successful use of composite materials in 3D printing enhances performance and opens new job classes.

• Others: This category involves unique materials such as bioresorbable materials and hydrogels, which afford such advantages as the capability to be resorbed gradually and to integrate with tissue in the medical applications of 3D printing. The US market is currently searching for new ways to apply these materials due to their possibilities of limited application as implants or in aiding tissue repair, as well as continued investigation into their utility and potential dangers.

By End Users

• Hospitals: Hospitals are extensive healthcare facilities that provide a diverse range of services to patients, including surgery, which necessitates the use of 3D-printed medical implants.

• Ambulatory Surgical Centers (ASCs): Ambulatory Surgical Centers (ASCs) are facilities that perform procedures and surgeries that do not require hospitalization for more than 24 hours. ASCs use 3D-printed implants to provide customized procedures for ambulatory surgery at a lower cost. Some of the trends are the use of personalized implants to fit particular patient needs and 3D printing technology to bring out effective ways of performing surgeries at a lesser cost.

• Clinics: Clinics are relatively more minor healthcare facilities specifically designed to provide specific services and perform certain surgical procedures. 3D-printed implants continue to find their way into the clinical setup as clinics offer personalized treatment. Trends involve the application of 3D printing for the fabrication of customized implants and prosthetics that can improve the accuracy of treatments and the diversification of the services offered.

• Research Institutes: Trends involve the first studies of new implant geometries and materials and the American industry dealing with developing advanced 3D-printed medical implants.

• Others: “Others” subgroups in several healthcare facilities and establishments that are interested either in developing 3D-printed medical implants or in using such products. This segment encompasses healthcare practitioners who are not aligned with conventional models, as well as partnerships involved in 3D printing technology projects. We have established these partnerships with technology firms, scouted for new opportunities, and increased research investments in 3D printing technologies to expand the markets.

Report Scope

Competitive Landscape – US 3D Printed Medical Implant Market

The US 3D Printed Medical Implant Market is highly competitive, with a large number of manufacturers and service providers operating in the US. Some of the key players in the market include:

• Stryker Corporation
• Johnson & Johnson (DePuy Synthes)
• Zimmer Biomet Holdings Inc.
• Medtronic plc
• Smith & Nephew plc
• GE Additive (General Electric Company)
• 3D Systems Corporation
• Stratasys Ltd.
• Materialise NV
• EnvisionTEC Inc.
• Renishaw plc
• EOS GmbH
• Exactech Inc.
• Arcam AB (a GE Additive company)
• LimaCorporate S.p.A.
• Others

These companies play in the market in various ways, including product differentiation, acquisitions, and strategic alliances.

New entrants into the US 3D printed medical implant market are other firms like XACT Robotics and Form labs which provide new printing technologies or customized options to create their market. Key players like Stryker Corporation and Johnson & Johnson retain a stronghold over this market due to increased focus on R&D, Technological improvement in manufacturing, and M&A.

They further build on their existing structures and regulatory know-how to foster advances in and tailor Alps for breast implant patients and other customers while balancing market forces.

The US 3D Printed Medical Implant Market is segmented as follows:

By Type of Implant

• Orthopedic Implants
• Dental Implants
• Cranio-maxillofacial Implants
• Spinal Implants
• Others

By Technology

• Electron Beam Melting (EBM)
• Laser Beam Melting (LBM)
• Stereolithography (SLA)
• Digital Light Processing (DLP)
• Others

By Material

• Metal
• Polymer
• Ceramic
• Composite
• Others

By End-User

• Hospitals
• Ambulatory Surgical Centers
• Clinics
• Research Institutes
• Others