Market Size and Growth
Global market size of the thermoplastic polyurethane market is USD 3.44 billion in 2025 and it is estimated to grow at a CAGR of 7.2% to reach USD 3.71 billion in 2026 and USD 6.85 billion by 2035.
Thermoplastic Polyurethane (TPU) Market Revenue and Trends
Thermoplastic polyurethane (TPU) market in the world comprises flexible elastomers such as polyester, polyether, and polycaprolactone types that are used in footwear, automobiles, medical apparatus, electronics, and construction products. The thermoplastic polyurethane (TPU) market is a booming business in the world, which has been boosted by the increased demand for lightweight, durable materials, the application in the automotive and footwear sector, the increased use in the medical and consumer goods business and the development of bio-based, recyclable and high-performance TPU in all industries across the globe.
What are the Factors That Have a Significant Contribution to the Growth of the thermoplastic polyurethane (TPU) market?
Urbanization, growth in disposable incomes, and transitioning toward more sustainable materials have increased the use of TPU-based products due to the high demand of their products in automotive lightweighting, athletic footwear, flexible electronics, and medical tubing. There are reports that vehicle production and consumer goods industries are on a high growth trajectory across the world with Asia-Pacific taking the lead with its huge manufacturing centers. With increasing infrastructure and healthcare, TPU will gain greater uses due to its abrasion resistance, flexibility, and biocompatibility in a wide variety of applications such as hoses, films, and wearable devices.
Technological advances have brought about bio-based and recycled TPUs, AI-optimized compounding, 3D-printable grades and performance and production efficiency through improved processing techniques such as extrusion and injection molding. Other responsible factors are the rising demands of green plastic, the rising investment in specialty grades, expanding production capabilities, and governmental investment in advanced materials and green technologies in the developed and emerging markets.
Segment Insight
By Product Type
As of 2025, polyester TPU products had the highest share of the thermoplastic polyurethane (TPU) market due to the need to use oil-resistant, mechanically strong grades in the automotive, construction, and industrial sectors. These profiles are necessary to extruded products, footwear soles, and sturdy components, and the innovations in high-strength and sturdy polyester chemicals have a higher impact (which is generally considered by the manufacturers as trusted in demanding conditions and low cost performance).
By Distribution Channel
The direct sales made by manufacturers and their respective distributors are the largest market share and direct sales are the main avenue of providing customized grades, technical assistance, and integration of supply chains. Experts in their formulation give these channels expert guidance and certification, as well as solutions to special needs of any industries that have a large volume of application, and thus are the preferable choice to automotive, footwear, and medical device manufacturers with specialized TPU needs.
Regional Insights
The high demand for consumer electronics, massive manufacturing bases, high rate of industrialization in the automotive and footwear industries, and significant expansion of major manufacturing companies make Asia Pacific the leading market in the world for thermoplastic polyurethane (TPU). The industry is enjoying economies of scale, increased infrastructure development, and robust supply chains that lead to everlasting innovation and capacity expansion.
In the meantime, the automobile and electronic industries are developing as North America is the quickest growing market in terms of thermoplastic polyurethane TPU due to the high levels of medical, aerospace and sustainable materials, increased research and development of bio-based TPUs, and the growth in health care and electronics industries. The adoption of high-performance, high grade is on the rise in the United States and Canada which is backed by strict regulations, investment in innovations and government push towards advanced manufacturing. Further boosting of the expansion of markets in North America is done by economic strength and a sustainability focus.
Report Scope
| Feature of the Report | Details |
| Market Size in 2026 | USD 3.71 billion |
| Projected Market Size in 2035 | USD 6.85 billion |
| Market Size in 2025 | USD 3.44 billion |
| CAGR Growth Rate | 7.2% CAGR |
| Base Year | 2025 |
| Forecast Period | 2026-2035 |
| Key Segment | By Type, Processing Method, Application, End-Use Industry and Region |
| Report Coverage | Revenue Estimation and Forecast, Company Profile, Competitive Landscape, Growth Factors and Recent Trends |
| Regional Scope | North America, Europe, Asia Pacific, Middle East & Africa, and South & Central America |
| Buying Options | Request tailored purchasing options to fulfil your requirements for research. |
Recent Developments
- In September 2024: Covestro announced a new TPU application development center in Guangzhou, China, set to open in 2025, to enhance innovation and customer support for electronics, footwear, and mobility sectors. (Source: https://www.covestro.com/press/covestro-to-build-new-tpu-application-development-center-in-guangzhou-china/)
List of the prominent players in the Thermoplastic Polyurethane (TPU) Market:
- BASF SE
- The Lubrizol Corporation
- Covestro AG
- Huntsman International LLC
- Wanhua Chemical Group Co. Ltd.
- Avient Corporation
- Mitsui Chemicals Inc.
- American Polyfilm Inc.
- COIM Group
- Trinseo
- Others
The Thermoplastic Polyurethane (TPU) Market is segmented as follows:
By Type
- Polyester TPU
- Polyether TPU
- Polycaprolactone TPU
- Other Types
By Processing Method
- Injection Molding
- Extrusion
- Blow Molding
- Other Processing Methods
- Calendering
- Compression Molding
By Application
- Footwear
- Automotive
- Medical Devices
- Electronics
- Construction
- Industrial Machinery
- Other Applications
By End-Use Industry
- Consumer Goods
- Industrial Machinery
- Construction
- Healthcare
- Other End-Use Industries
Regional Coverage:
North America
- U.S.
- Canada
- Mexico
- Rest of North America
Europe
- Germany
- France
- U.K.
- Russia
- Italy
- Spain
- Netherlands
- Rest of Europe
Asia Pacific
- China
- Japan
- India
- New Zealand
- Australia
- South Korea
- Taiwan
- Rest of Asia Pacific
The Middle East & Africa
- Saudi Arabia
- UAE
- Egypt
- Kuwait
- South Africa
- Rest of the Middle East & Africa
Latin America
- Brazil
- Argentina
- Rest of Latin America